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Testing · Validation · Pilot production

Testing and pilot-production services

Laboratory sample testing, pilot operating-condition validation, and custom pilot production connect small-scale work with production.

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Laboratory staff conducting tests and pilot production with material samples and test equipment

S02 / Process validation

From research micro-batches to industrial pilot validation

Research staff conducting micro-batch powder tests with compact laboratory equipment
01

Specialized micro-batch testing for research institutions

Sample-submission testing for universities, new-material startups, and pharmaceutical R&D laboratories. Specific conditions are confirmed after technical discussion.

  • Laboratory-condition simulationSimulate laboratory mixing, dispersion, and roll-pressing conditions to observe agglomeration, bubbles, metal contamination, and related issues.
  • Validation documentationProduce a material process-validation report within the actual test scope. The data may support R&D analysis and project preparation.
  • Equipment and parameter continuityRecommend suitable laboratory equipment and lining options, and retain agreed small-scale parameters for review and later process continuity.
Engineers reviewing pilot-equipment parameters and samples from consecutive batches
02

Pilot-condition validation for industrial companies

Simulate extended, multi-batch operating conditions for production facilities.

  • Configuration and operating-factor comparisonCompare equipment, lining options, and related operating factors under the test conditions to support configuration and long-term cost evaluation.
  • Scale-up validationCompare with the existing laboratory process and validate operating conditions and sample state during scale-up.
  • Production configuration recommendationsProvide comparative recommendations for production equipment, lining solutions, and relevant operating factors.

Scope note: laboratory test documents are process references for the R&D stage. Technical documentation for industrial production must be prepared for the production equipment and agreed project scope.

S03 / Deliverables

Standard deliverables

  1. 01Material process-validation report
  2. 02Complete test video record
  3. 03Raw process-parameter dataset
  4. 04Material-to-equipment selection proposal
  5. 05Equipment and lining comparison

Reports, video, data, and other deliverables are limited to the actual test scope confirmed by both parties.

Equipment and lining comparisons support evaluation of configuration direction and long-term operating cost; they do not promise financial or cost outcomes.

S04 / Submit a request

Start with the material and primary issue

Submitted information is used to arrange a technical discussion. Do not include sensitive information unrelated to this request.